Reactor glass reaction tank

ReactorGlass Reaction Vessel

Product Introduction

ReactorGlass Reaction Vessel can be customized for dispersion, mixing, emulsification, homogenization, and dissolution. It allows observing the entire reaction processes of stirring, homogenization, emulsification, dispersion, mixing, etc. of materials through glass under vacuum or pressure conditions.

It can simultaneously measure the temperature, pressure, viscosity, pH, etc. of materials, and can also heat or cool materials.

Product Features

1) The homogenization and emulsification device of this machine can reach the bottom of the reactor, and internal circulation emulsification can be realized using the emulsification head. By combining the high-speed emulsification device with the slow-speed scraping function, the raw materials will form a strong circulating turbulent flow without dead angles, enabling full mixing, emulsification, dispersion, and homogenization of the product to form a good uniform molecular structure. This type of emulsification system provides better emulsification effects than traditional ones.

2) The interlayer structure can directly perform heating and cooling functions. When cooling, there is a spiral guide plate inside to ensure more sufficient cooling of materials.

3) The vane-type vacuum pump is used for material suction, saving manpower. It adopts vacuum feeding, which is especially suitable for powder materials to avoid dust flying during vacuum suction. The entire process is carried out under vacuum conditions, preventing bubbles generated after high-speed stirring of materials and meeting hygienic and sterile requirements. It can also be used for degassing to make the product structure more compact and glossy, and achieve a longer shelf life. The water-sealed pump does not produce oil and gas, and meets GMP plant specifications.

4) The scraper can be disassembled and assembled without tools, making cleaning and maintenance convenient.

5) The lid is equipped with a waterproof and dustproof floodlight and a sight glass, making it convenient to observe the production status.

6) This machine is equipped with safety protection devices, such as a vacuum safety device, three-phase power supply safety device, interlayer pressure safety valve, emergency stop button, etc., to ensure operational safety.

7) This unit is all manufactured in accordance with GMP requirements and is currently a domestic production equipment for shampoo and bath products.

Application Scope

It is used in industries such as pharmaceuticals, cosmetics, lithium batteries, and adhesives, and is an ideal choice for laboratories and pilot tests.

Product Parameters

Model ---YK-1L YK-2L  YK-5L  YK-10L

Stirring Speed Range ---50-500rpm

Vacuum Degree ----0.1-0mpa

Lifting Method ---Manual Balance Type/Electric Type

Standard Homogenizer ---Y25/25G

Stirring Paddle Type ---Wall-scraping Type

Optional Stirring Paddle ---Anchor Type/Dissolution Type/Blade Type

Reactor ---Glass Reactor/Stainless Steel Reactor

Material Contacting Parts Material ---SUS304/SUS316L/PTFE

Equipment Size (mm) ---400*390*780mm

Working Principle: The glass high-shear dispersion emulsification homogenizer forms comprehensive kinetic energy effects such as high-frequency, strong circumferential tangential velocity, and angular velocity through the high-speed and stable rotation of the rotor; under the action of the stator, strong and reciprocating hydraulic shear, friction, centrifugal extrusion, and fluid collision are formed in the reasonable narrow gap between the stator and rotor, and the materials circulate in the container through the above working process to obtain the product. The high tangential velocity generated by the high-speed rotation of the rotor and the strong kinetic energy brought by high-frequency mechanical effects make the materials subjected to strong mechanical and hydraulic shear, centrifugal extrusion, fluid layer friction, impact tearing, turbulence, and other comprehensive effects in the narrow gap between the stator and rotor, forming a suspension (solid/liquid), emulsion (liquid/liquid), and foam (gas/liquid). The laboratory emulsifier is an efficient, fast, and uniform equipment that enables one or more phases (liquid, solid, gas) to enter another immiscible continuous phase (usually liquid). Under normal circumstances, each phase is immiscible. When external energy is input, the two materials recombine into a homogeneous phase. The laboratory emulsifier enables the immiscible solid phase, liquid phase, and gas phase to be uniformly and finely dispersed and emulsified instantly under the combined action of corresponding mature processes and appropriate additives, and after high-frequency circulation, stable high-quality products are obtained.

Equipped with working heads of different specifications, it is designed to meet different experimental needs. Its distinctive features and functions make it an ideal equipment for scientific research, product development, quality control, and production processes in medical institutions, biological research, hygiene products, cosmetics, food processing, universities, and other institutions.

Applicable Industry Scope:

Food: Aloe vera, pineapple, fruit tea, sesame, ice cream, mooncake fillings, cream, jam, juice, soybeans, soybean paste, red bean paste, peanut milk, protein milk, soy milk, dairy products, malted milk, flavorings, various beverages, etc.

Chemical: Paints, pigments, dyes, coatings, lubricating oils, greases, diesel oil, petroleum catalysts, emulsified asphalt, adhesives, detergents, plastics, FRP, leather.

Daily Use: Toothpaste, detergents, shampoo, shoe polish, cosmetics, bath gel, soap, ointment, etc.

Pharmaceutical: Various syrups, nutrient solutions, paste preparations, biological products, pollen, royal jelly, various ointments,

Construction: Various coatings, including interior and exterior wall coatings, anti-corrosion and waterproof coatings, cold porcelain coatings, multi-color coatings, ceramic glazes, etc.

Papermaking: Pulp, adhesives, rosin emulsification, papermaking additives, resin emulsification, etc.

Pesticide: Fungicides, seed coating agents, herbicides, pesticide emulsifiable concentrates, chemical fertilizers, biochemical pesticides, biological pesticides, etc.

Other: Textile industry, coal flotation agents, rare earth, nanomaterial dispersion and depolymerization, reaction extraction, and other fields.